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Re: New Rebuild on Sherline Chucker Lathe & New build on 5400 mill
Posted: Sun Aug 28, 2022 6:24 pm
by martyscncgarage
The KBIC-240 is a DC motor control that requires 240VAC input
SURELY your Sherline machine is not connected to 240VAC input is it?
Did you install that KBIC-240?
(The KBIC-240 is not to be confused with a KBSI-240D which is simply a signal isolator)
Where is your KBSI-240D?
Re: New Rebuild on Sherline Chucker Lathe & New build on 5400 mill
Posted: Sun Aug 28, 2022 6:47 pm
by BillB
Re: New Rebuild on Sherline Chucker Lathe & New build on 5400 mill
Posted: Sun Aug 28, 2022 9:11 pm
by martyscncgarage
I have no idea what that drive will do on the incorrect voltage.
I do know when connected to 240VAC, it WILL put out up to 180vdc which will surely burn up the spindle motor because if memory serves, the motor terminal voltage is about 75vdc (confirm with Sherline)
I believe the drive you want with the correct power resistor is a KBIC-120 and if you put the companion SI-5 signal isolator on it, you can remove the KBSI-240D
Marty
Re: New Rebuild on Sherline Chucker Lathe & New build on 5400 mill
Posted: Sun Aug 28, 2022 9:34 pm
by BillB
martyscncgarage wrote: ↑Sun Aug 28, 2022 9:11 pm
I have no idea what that drive will do on the incorrect voltage.
I do know when connected to 240VAC, it WILL put out up to 180vdc which will surely burn up the spindle motor because if memory serves, the motor terminal voltage is about 75vdc (confirm with Sherline)
I believe the drive you want with the correct power resistor is a KBIC-120 and if you put the companion SI-5 signal isolator on it, you can remove the KBSI-240D
Marty
Great motor is now probably burned up for sure thus makes sense why it would not spin up when connected to the lathe control. More fricken $$$$.
Re: New Rebuild on Sherline Chucker Lathe & New build on 5400 mill
Posted: Sun Aug 28, 2022 9:47 pm
by martyscncgarage
Do not assume the spindle motor is burned up yet.
I suggested you unplug the motor wires from the drive and test them by running a resistance test between the motor leads and from the motor frame to each lead. The meter should read open.
You can also touch the motor leads to a decent size battery to see if the motor spins at all. (A 9v battery is not large enough. A 24VDC or up to 48VDC power supply with enough amperage would work too. Not a small wall wart.
Re: New Rebuild on Sherline Chucker Lathe & New build on 5400 mill
Posted: Sun Aug 28, 2022 9:47 pm
by martyscncgarage
For all you know, the KBIC-240 may not even power up. Not enough AC line voltage
Re: New Rebuild on Sherline Chucker Lathe & New build on 5400 mill
Posted: Mon Aug 29, 2022 12:37 am
by BillB
martyscncgarage wrote: ↑Sun Aug 28, 2022 9:47 pm
For all you know, the KBIC-240 may not even power up. Not enough AC line voltage
Right makes sense, keep fingers crossed. Gunna take the motor to work see if my bud Dillan can school me on resistance testing.
Re: New Rebuild on Sherline Chucker Lathe & New build on 5400 mill
Posted: Mon Aug 29, 2022 1:20 am
by BillB
Marty wanted to ask you about the horse power resistor. Before I purchased this new KBIC board I looked up the spindle motor and found it was a 1/2 HP motor, at least that's what I thought. But now when looking it up can not find that spec in the info on Sherline's site. When I got the new KBIC board and the HP resistor I crossed referenced it against the one on the lathe and the old one. To my surprise they are 3/4-11/2 HP resistors? SO question is, I assume this is the one I should be running? Any input?
WHY the heck is the HP not called out in this specs below?
https://www.sherline.com/standard-dimen ... ine-tools/
Re: New Rebuild on Sherline Chucker Lathe & New build on 5400 mill
Posted: Mon Aug 29, 2022 8:04 am
by tblough
It is. On the motor snd speed control tab: "Output horsepower: .06 KW (60 W) at 10 oz. in. / 6100 rpm"
Re: New Rebuild on Sherline Chucker Lathe & New build on 5400 mill
Posted: Mon Aug 29, 2022 9:00 am
by martyscncgarage
As Tom mentioned, it is
You need to click on Motor and Speed Control toward the top of the page upper right
If you bought the KBIC-240 from Galco, call them and see if they can work something out with you.
KBIC-120 with SI-5 is what you need. (As I previously mentioned, buying the SI-5 you won't need the KBSI-240D. SI-5 plugs onto the top of the KBIC-120)
Call KB Electronics, ask for their DC Drive support staff. Tell them what you have, what you did and ask if the drive would even power up on 120VAC.
If not, likely no harm done. But speak with them.
You need to test your spindle motor.....